For over twenty years, SABA Automation has been an Italian company specializing in the design and manufacture of bespoke robotic solutions for palletizing and automated handling at the end of the production line in the tissue sector.
Drawing on its extensive experience, the Modena-based company has recently launched its new ZEUS end-of-line solutions, machines that are set to lead the market in terms of production performance and operational flexibility.
In a constantly evolving market, where the needs of tissue manufacturers are changing rapidly, it is essential to design end-of-line systems that are increasingly high-performance and flexible, without compromising on quality. It is with this in mind that SABA AUTOMATION has designed the new ZEUS end-of-line solutions.
With these new technologies, equipped with special customized grippers, the company has focused on flexibility – an essential requirement for customers in the tissue sector, who are increasingly required to pack and palletize products in a variety of formats.
From packaging machines right through to the warehouse, SABA’s solutions handle the entire logistics process for the finished product. The most common applications include toilet paper, kitchen rolls, napkins, tissues, industrial rolls and interfolded paper towels, for both packaged products and display items.
“We have developed these new solutions for the tissue industry, integrating mechanical, electronic and software development, as well as anthropomorphic robots. This combination of solutions, as evidenced by our customers’ satisfaction, is a cornerstone of their production planning and control,” explains Alessandro Pollini, Sales Director.
New pick-up implements
What sets SABA apart in the market is its bespoke approach: every system is designed to meet the customer’s specific requirements. Particular attention is paid to the design of the pick-up implements, which are essential for ensuring precise and gentle handling of products, even those that are deformable or unstable.
Based on the requests received, SABA’s specially designed grippers – developed in-house – can handle different sizes without compromising palletizing quality, while improving the appearance of the pallet and the stability of the load.
In addition to palletizing products onto pallets, the company also manufactures systems for loading products into PALBOX boxes, using special gripping systems and the latest technology, either fully automatic (from box forming) or limited to product insertion.
PAL software: technology that simplifies
At the heart of the robotic solutions lies PAL software, designed to manage all palletizing parameters intuitively and effectively. The HMI on an industrial PC allows easy programming by the customer, who can manage new formats independently, without the need for external assistance. The software is fully compatible with company management systems (ERP, MES, WMS), enabling full integration of production data and traceability. This leads to greater efficiency in order management, planning and logistics.
Efficiency, ergonomics and safety
Thanks to the combination of robotics and software, SABA solutions enable:
• Reduction of cycle times;
• Minimization of machine downtime;
• Increased productivity in both manned and unmanned shifts;
• Relief for operators from physically demanding tasks;
• Improved safety on the shop floor.
Furthermore, every system is designed in full compliance with EC regulations and has the highest safety standards, featuring modular safety guards, light curtains and access controls.
After-sales service: always close to our customers
Support does not end with delivery of the system. SABA’s after-sales service includes:
• Telephone and remote support for all needs;
• Rapid response on request;
• Scheduled preventive maintenance;
• Supply of original spare parts;
• Retrofits and software upgrades.
The aim is to ensure uninterrupted production and minimize system downtime. A team of highly qualified technicians is always available to support the customer throughout the entire life cycle of the system.
Vision for the future: innovating for growth
The tissue market is constantly evolving. The demand for an ever-wide variety of formats, the digital integration of production processes and smart automation call for reliable partners who are ready to innovate.
That is why SABA Automation continues to invest in the design of new robotic solutions, working closely with customers and carefully listening to their needs.
Why choose SABA Automation?
Choosing SABA means relying on a flexible and competent partner, capable of delivering bespoke solutions with a focus on detail, quality, and service. A streamlined structure and direct contact with customers enable rapid design, installation and support.
With SABA, companies invest in reliability, innovation and people who put their expertise into every project.
