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TissueMag - November 21 issue

Modification and upgrading of existing tissue winders

by: Tecno Paper Srl

In order to satisfy the constantly increasing demand of refurbishing and upgrading of existing tissue winders Tecno Paper has empowered its engineering and project management departments allowing the company to offer state-of-the art services and components supply to reach the targets. During this process, it has been paid particular attention to the upgrade of safety devices with related certification according to the standards currently in force on the several markets worldwide.

Cross Cut system for automatic reel change
Cross Cut system for automatic reel change

Modification, upgrading, refurbishing and modernization of “no longer young” winders involve several activities, that mainly are:

  • Technical surveys in paper mills. They are performed by a group of skilled technicians and designers specialised in all the different aspects; we are able to make our technological and professional know-how available for offering competent and effective consultancy.
  • Study, engineering and design. Painstaking attention is always paid to the use of technologies and materials that make it possible to improve the work conditions right from the preliminary study of each reconstruction and modernisation, also enabling significant enhancement for the final users. Participation with one’s own resources and technologies in that ongoing process of creation and innovation is the basis for technological development that adds value to all our design solutions.
  • Machines efficiency increase. The upgrading of the winding and rewinding lines thanks to the replacement of old components with hightech products is an essential requirement for ensuring the utmost in production performance over time and also guaranteeing higher quality standards. This all improves the yield of the production lines as well as the operability of the lines themselves by the workers.
  • Supply of mechanical parts. We are able to produce and supply a series of new high precision mechanical components for existing paper and tissue producing lines, both heavy and small-sized, while adopting all the measures necessary for ensuring efficient, reliable processing that complies with the application purposes.
  • Installation, start-up, training. Qualified technicians, possessing all necessary skills, provide assistance in the paper mill by means of project management, installation, commissioning, training and maintenance services, bringing with them our vast expertise and technical know-how accrued thanks to installations carried out all over the world. This not only includes knowledge of our own machinery, but also that of other manufacturers, a key requirement for every revamping activity on pre-existing lines.
  • Safety Certification (CE or other standards). We support our customers with a detailed and comprehensive evaluation of the existing machinery that allows for determining the most appropriate safety measures, while at the same time ensuring the operating requirements necessary for use and defining safe work methods, not only for operating in the strict sense of the word but also for all those activities required for proper functioning, such as maintenance, equipping and cleaning. The objective is to provide the customer with everything necessary for guaranteeing the safety of the systems and the operators, in compliance with the standard requirements.

Flexibility and optimization of products and solutions

Web threading
Web threading

The entire process of modification, upgrading and certifying modifications on existing machines includes performing risk assessments, developing the project for the upgrades, carrying out the modifications, testing the proper functioning and releasing the Declarations of Conformity.

In many cases a number of actors are involved, in various roles: end users, manufacturers of machines and parts, automation suppliers, external fitters and end users maintenance technicians. The complexity of the work requires a high-level Project Management with professional expertise and know-how on the aspects involved in order to guarantee the achievement of the three main objectives: machine safety, quality and efficiency.

The Project Management System implemented by Tecno Paper allows to cover and to keep under full control all the aspects above mentioned, to handle all the activities included in the projects, to coordinate sub suppliers, that could have been appointed directly by the end users, for the supplies of equipment and services, like for example: Electrical, Pneumatic and Hydraulic Systems, Motors, Drives and Automation.
Thanks to the experience acquired during its long activity and to the many projects carried out, in addition to its current highly specialized technical staff, Tecno Paper is today one of the most important realities in the market for services to the tissue production and converting industries. This goes beyond the importance of the design, construction and installation of new rewinders that have allowed the company to reach important goals and to count among its customers the most important names in the sector.

Tecno Paper Srl

The Best in Winding Technology System
Tecnopaper has the technical capacity to study, develop and design tailored solution about  Slitter Rewinders, Pope Reels and Shaft Handling System.

The Multifunctional Slitter Rewinder
Two is better than One!: a single Slitter rewinder for Tissue, M.G. and ligth Kraft, is the last innovative technical solution effected by Tecnopaper, further to:
– a special system for adjusting the unwinding stations to the size of different jumbo reels width;
– a different and dedicate paper passages system for any type of paper;
– an automatic cross cutting system with handling device for winding shaft extraction and carton core re-introduction;
– a dedicate software for a complete control and supervision of any parameter; P.C. wide screen 22” fullHD and DCS Scalink.

In order to satisfy the constantly increasing demand of refurbishing and upgrading of existing tissue winders Tecno Paper has empowered its engineering and project management departments allowing the company to offer state-of-the art services and components supply to reach the targets. During this process, it has been paid particular attention to the upgrade of safety devices with related certification according to the standards currently in force on the several markets worldwide.

Cross Cut system for automatic reel change
Cross Cut system for automatic reel change

Modification, upgrading, refurbishing and modernization of “no longer young” winders involve several activities, that mainly are:

  • Technical surveys in paper mills. They are performed by a group of skilled technicians and designers specialised in all the different aspects; we are able to make our technological and professional know-how available for offering competent and effective consultancy.
  • Study, engineering and design. Painstaking attention is always paid to the use of technologies and materials that make it possible to improve the work conditions right from the preliminary study of each reconstruction and modernisation, also enabling significant enhancement for the final users. Participation with one’s own resources and technologies in that ongoing process of creation and innovation is the basis for technological development that adds value to all our design solutions.
  • Machines efficiency increase. The upgrading of the winding and rewinding lines thanks to the replacement of old components with hightech products is an essential requirement for ensuring the utmost in production performance over time and also guaranteeing higher quality standards. This all improves the yield of the production lines as well as the operability of the lines themselves by the workers.
  • Supply of mechanical parts. We are able to produce and supply a series of new high precision mechanical components for existing paper and tissue producing lines, both heavy and small-sized, while adopting all the measures necessary for ensuring efficient, reliable processing that complies with the application purposes.
  • Installation, start-up, training. Qualified technicians, possessing all necessary skills, provide assistance in the paper mill by means of project management, installation, commissioning, training and maintenance services, bringing with them our vast expertise and technical know-how accrued thanks to installations carried out all over the world. This not only includes knowledge of our own machinery, but also that of other manufacturers, a key requirement for every revamping activity on pre-existing lines.
  • Safety Certification (CE or other standards). We support our customers with a detailed and comprehensive evaluation of the existing machinery that allows for determining the most appropriate safety measures, while at the same time ensuring the operating requirements necessary for use and defining safe work methods, not only for operating in the strict sense of the word but also for all those activities required for proper functioning, such as maintenance, equipping and cleaning. The objective is to provide the customer with everything necessary for guaranteeing the safety of the systems and the operators, in compliance with the standard requirements.

Flexibility and optimization of products and solutions

Web threading
Web threading

The entire process of modification, upgrading and certifying modifications on existing machines includes performing risk assessments, developing the project for the upgrades, carrying out the modifications, testing the proper functioning and releasing the Declarations of Conformity.

In many cases a number of actors are involved, in various roles: end users, manufacturers of machines and parts, automation suppliers, external fitters and end users maintenance technicians. The complexity of the work requires a high-level Project Management with professional expertise and know-how on the aspects involved in order to guarantee the achievement of the three main objectives: machine safety, quality and efficiency.

The Project Management System implemented by Tecno Paper allows to cover and to keep under full control all the aspects above mentioned, to handle all the activities included in the projects, to coordinate sub suppliers, that could have been appointed directly by the end users, for the supplies of equipment and services, like for example: Electrical, Pneumatic and Hydraulic Systems, Motors, Drives and Automation.
Thanks to the experience acquired during its long activity and to the many projects carried out, in addition to its current highly specialized technical staff, Tecno Paper is today one of the most important realities in the market for services to the tissue production and converting industries. This goes beyond the importance of the design, construction and installation of new rewinders that have allowed the company to reach important goals and to count among its customers the most important names in the sector.

Products

Calenders, Calenders revamping, Controlled wind reelers, Cylinders, Paper machines revamping, Presses, Reelers, Reelers and re-reelers, Rewinders, Rolls, Shafts, Slitter-winders, Slitter-winders revamping, Spare parts, Unwinders, Unwinding and reeling machines, Winders, Winders revamping .

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