Solving a common industry challenge
In the tissue, nonwoven and paper industries, operators often handle different types of shafts, including carbon fibre, steel and aluminium, with various lengths and diameters. In particular, in rewinding applications, shafts are prone to accidental damage, such as bending or breaking, due to machine configurations set by operators without taking into account the various parameters that different types of expanding shafts have to work with: type of material, tension to which it is subjected, the weight and, indefinitely, any other parameters that are useful to monitor. This problem can lead to downtime, material waste and high maintenance costs. Thanks to the integration of RFID sensors, each shaft is uniquely identified by the system, creating a database and allowing the PLC to automatically configure machine settings: if an operator attempts to enter non-compliant parameters, the system issues a warning, preventing errors and reducing the risk of shaft damage. This automation not only increases productivity but also ensures consistency and safety in operations by greatly assisting and facilitating the operators involved in the processes, improving their working conditions overall.
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Application of RFID technology on large expandable shafts
A particular type of expanding shafts in which the application of RFID technology is particularly popular are those with large dimensions, whose work is crucial to the operational success of paper machines. Through Svecom sensors, it is possible to track the expanding shafts used and the number of cycles in order to carry out proper maintenance and optimize production.
Benefits of RFID integration
The integration of RFID technology in Svecom-P.E.’s expanding shafts offers numerous advantages:
- Automatic machine configuration: the PLC automatically adjusts machine parameters based on shaft identification, eliminating manual configuration errors.
- Advanced equipment protection: prevents damage to expandable shafts, the machinery components involved and the pads/bearings by ensuring correct configuration before use.
- Increased productivity: reduces downtime and improves overall production efficiency.
Pioneering the future of shaft technology
Innovation and efficiency are at the heart of Svecom-P.E.’s approach to industrial automation. By integrating RFID sensors into its expanding shafts, Svecom-P.E. reaffirms its commitment to innovation and excellence in industrial automation. This technology not only simplifies operations, but also represents a step forward in intelligent manufacturing, ensuring precision, reliability and sustainability in paper and tissue production. With this advancement, Svecom-P.E. continues to lead the industry by offering state-of-the-art solutions that improve efficiency, reduce operational risks and optimize production processes. The future of shaft technology is here and it is smarter than ever.
