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TissueMag - May 26 issue

“SKYline”, a new generation of rewinders

In a market that is evolving and placing greater emphasis on quality and sustainability, Tecno Paper pursues the development and implementation of advanced technologies and production methods to increase efficiency and lower the operating costs of its rewinders.

Three-unwinder rewinder.

Thanks to this ongoing dedication and commitment, TECNO PAPER has developed a new line of rewinders, the SKYline Generation, designed to redefine industry standards and take a decisive step toward the future.

This new rewinding line stands as a benchmark for companies seeking customized and cost-effective solutions. Let us explore together some of the key features introduced with this new generation of machines:

Industrial automation continues to grow, driven by increasing investments in equipment capable of further automating production processes. This reduces the need for manual intervention while significantly increasing productivity.

Skyline rewinder model – three unwinding units.

Another major trend is the growing demand for customized machinery. Companies require equipment perfectly aligned with their specific production needs.

Tecno Paper meets this demand by offering a wide range of rewinders that can be tailored in terms of size, capacity and functionality, ensuring each customer finds the ideal solution for their production requirements.

The Internet of Things (IoT) is revolutionizing how industrial machines operate and communicate. IoT-enabled equipment allows real-time performance monitoring, predictive maintenance planning, and process optimization.

The new supervisory system developed for the SKYline Generation integrates these advanced technologies, providing companies with a significant competitive advantage.

Mobile walkway for cutting group.

Among the available options, customers can select solutions that enhance operational efficiency while remaining economically advantageous.

The range includes dust removal systems, shaft and reel handling lines, and various additional accessories designed to optimize workflow.

In an age where innovation is the key to success, Tecno Paper rapidly adapts to new technologies and market trends, positioning itself as the ideal partner for this journey by offering modern, advanced equipment that meets today’s market demands.

  • AdvancedWeb tension control: One of the most critical features is the ability to maintain constant web tension during both unwinding and rewinding. This prevents web breaks, distortion, and material elongation, essential when processing delicate and lightweight grades such as tissue.
  • Precision slitting and rewinding: The machines use circular slitting knives to cut paper into precise widths and roller-based rewinding systems to ensure uniform winding density, avoiding rolls that are too soft or too tight.
  • High speed and automation: SKYline Generation rewinders operate at high speeds and integrate PLC (Programmable Logic Controller) systems with HMI (Human-Machine Interface) for real-time monitoring, automatic adjustments, automatic reel change, knife positioning, core handling, and core gluing management.
  • Versatility and flexibility: A single rewinder can process different paper grades, from tissue to MG paper or light kraft, and produce rolls with different diameters and lengths, adapting to diverse market requirements.
  • Dust management: Due to high operating speeds, the machines are equipped with advanced suction systems to control paper dust generated during slitting and rewinding.
  • Motorized walkway and safety barrier in the slitting section: The operator can access the slitting area while the machine is running in complete safety to verify proper operation. During maintenance activities, the motorized walkway retracts, allowing comfortable and safe access.
  • Electromechanical unwind stands with pneumatic lay-on compensation cystem: The unwind arms are driven by electromechanical actuators, simplifying installation and operation. They are also equipped with a pneumatic compensation device that allows easier processing of reels with ovality defects.

In summary, the SKYline Generation rewinders combine high-level mechanical engineering and advanced automation to ensure efficiency, waste reduction and superior finished product quality.

TECNO PAPER

contact person: Paolo Baldaccini

address Capannori (Lucca) , Italy

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