TotalVision tissue solutions
Papertech’s TotalVision tissue solutions use AI-powered machine vision to detect defects and analyze their root causes in real time. Deployed in over 1,600 installations across more than 60 countries, these systems are proven to handle the demands of various machines, including TAD, DCT/LDC, and converting lines. By delivering exceptional image quality, these cutting-edge solutions help maximize both product quality and production efficiency.
Below are some camera shots of these unique tools in action showing:
- Camera shot of WebInspector® showing defect in 3D.
- Pinhole camera shot of the edge
trim process. - Edge shedding.
WebVision® WMS
WebVision® uses high-speed cameras and advanced software to monitor the tissue sheet from forming through all process steps to the slitter winder. This system detects web breaks and defects with unmatched speed and accuracy. By providing real-time data for root cause analysis, it helps reduce paper breaks by 40%, significantly minimizing costly downtime and production losses. This directly boosts a mills output and efficiency, with many customers seeing a rapid return on their investment.
AI-driven WebInspector® WIS and WIS upgrading
WebInspector® uses AI-driven web inspection to analyze the entire tissue web, ensuring superior product quality. Its AI defect detection is powered by pre-trained neural networks, allowing it to accurately identify common defects and deliver reliable performance despite process variations such as lighting and material grades. The system’s ability to use linescan or matrix cameras enables Papertech’s TotalVision technology to trace defects to their root cause, optimizing production quality and efficiency.
Cost-effective WIS Upgrades
For a cost-effective upgrade, PAPERTECH can replace existing cameras and processing cards with advanced models and WebLED lighting. Using non-proprietary technology and powerful AI, WebInspector® enhances paper quality control across all grades.
iSTOP+™
iSTOP+™ is the industry’s first non-marking defect detection solution, eliminating the need for messy ink or expensive lasers. Deployed in multiple tissue mills, this system improves OEE by reducing paper breaks and enhancing winder stability.
By removing contact markers, iSTOP+™ lowers quality costs, minimizes consumables and reduces maintenance expenses-offering significant savings and a rapid return on investment.
QualityVision and EmbossingAnalyzer
QualityVision and EmbossingAnalyzer integrate seamlessly into Papertech’s tissue solutions to deliver superior quality control. QualityVision ensures embossing and print meet the highest standards online, while EmbossingAnalyzer provides offline measurements to optimize efficiency and product quality, strengthening reliability, brand reputation and competitive advantage.
PulpInspector
PulpInspector performs real-time detection and analysis of dirt and shives in pulp.
It supports quality control with continuous monitoring, data logging, and OPC system integration.
Comprehensive and customizable systems
Papertech designs specialized machine vision systems tailored to each client’s needs. The TotalVision system delivers precise defect detection and web break analysis, ensuring seamless integration and optimal performance. Whether it’s a fully integrated cabinet or a portable solution, the company provides reliable, high-performance technology. Through thorough pre-engineering and ongoing support, Papertech maximizes system effectiveness and longevity.
