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TissueMag - May 25 issue

Zoppas Industries: electrifying tissue production for zero-emission drying

The tissue paper industry, like many others, faces the growing pressure to decarbonise its operations. Despite traditionally the paper industry uses gas and steam for heating, the electric heating solutions are recognised by the industry as higher in efficiency, adding important safety benefits and risks reduction. Zoppas Industries Heating Element Technologies (ZIHET), with its expertise in electric heating technology and deep understanding of the tissue paper industry’s specific needs, is a key player in this transition.

Paper roll machine, cut and fold.

by: Zoppas Industries Heating Element Technologies

ZIHET is an expert in designing and manufacturing high-performance electric duct heaters and heat exchangers, offering direct replacements for existing gas and steam-based heating systems. By leveraging electric heating, these systems eliminate greenhouse gas and CO2 emissions by replacing fossil fuel combustion – a crucial step in mitigating the impact of climate change. Beyond the environmental advantages, ZIHET’s electric duct heaters and heat exchangers deliver significant operational improvements. Electric heating systems offer significantly more precise temperature control compared to traditional combustion methods, leading to greater consistency in the paper industry. Furthermore, electric heating systems boast an exceptional safety record, eliminating the risks associated with fuel storage, combustion and open flames, creating a safer working environment.

Coil paper production factory, production stages.

ZIHET adopts a collaborative approach, working closely with clients to understand their specific needs and develop tailored solutions.
This ensures that the implemented heating systems are perfectly integrated into the client’s processes, maximising effectiveness and efficiency.
Their comprehensive range of electric heating solutions includes flanged immersion heaters for heating gases or fluids in tanks, process heating systems designed for large capacities and critical processes, duct heaters, screw plug immersion heaters for heating liquids and control panels for safe and efficient operation.
ZIHET’s duct heaters, ideal for installation within ducts or on flanges, are particularly well-suited to the high flow rates and low pressure drops characteristic in the paper industry.
These heaters offer a clean, efficient and reliable method for heating the air used in the drying process, resulting in substantial energy savings and zero emissions.

Electric heating offers a compelling array of advantages:

  • Increased energy efficiency: compared to traditional combustion-based systems, electric heating significantly reduces energy consumption.
  • Superior temperature control: precise temperature management leads to improved process stability and optimised drying performance.
  • Eliminate CO2 emissions: eliminating fossil fuel combustion.
  • Lower maintenance: electric heating systems typically require less maintenance than combustion-based heating systems.
  • Potential cost savings: reduced energy consumption and potential carbon tax benefits contribute to significant long-term cost reductions.
  • Flexibility: electric heaters can be seamlessly integrated into both new and existing tissue machines, offering manufacturers a range of options for their specific needs and transition strategies.
Zoppas Industries circulation heaters.

Crucially, replacing traditional burners with electric heaters does not require major changes to the overall drying process. Key parameters like blowing speed and temperature conditions can remain largely the same, minimising disruption during the transition. By providing reliable, efficient and environmentally friendly electric heating solutions, Zoppas Industries is empowering the paper industry to embrace a new era of sustainable production. As the world moves towards a more sustainable future, Zoppas Industries is at the forefront of this transition, helping to reduce carbon footprints and ensure a cleaner, healthier environment for generations to come.

Zoppas Industries electrical steam superheater 7MW.

Zoppas Industries Heating Element Technologies

address Via Podgora 26, 31029, Vittorio Veneto ((TV)) , Italy

phone +39 0438 4901

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