Tissue manufacturing faces challenges such as web breaks, moisture variations and quality inconsistencies, all of which lead to waste and downtime. Machine vision technology enables real-time defect detection and root cause analysis, helping to reduce breaks, improve efficiency and enhance Overall Equipment Effectiveness (OEE).
Introducing Papertech’s TotalVision tissue solutions
Papertech’s TotalVision solutions optimize production with AI-driven defect detection, high-speed cameras and non-marking technology – enhancing quality, reducing downtime and maximizing efficiency. With tools for rapid defect detection, root cause analysis and improved OEE, TotalVision ensures superior product quality and sets a new industry benchmark.
Only work with the best, to be a step ahead
WebVision® WMS
WebVision® uses high-speed cameras and advanced software to monitor the sheet throughout the tissue machine and converting process. With over a thousand installations worldwide, it detects web breaks and defects with unmatched speed and accuracy – from forming to the slitter winder. By enhancing root cause analysis, it reduces paper breaks by 40%, minimizing costly downtime and production losses. This improvement boosts output and efficiency, with many installations achieving a rapid return on investment within months.
WebInspector® WIS and WIS upgrading
WebInspector® employs AI-driven web inspection technology to analyze the entire web, ensuring superior product quality at every stage. Its AI defect detection delivers reliable performance despite process variations such as lighting and material grades. Utilizing pre-trained neural networks, it accurately identifies common defect types and accelerates system start-up. The flexibility of linescan or matrix cameras allows TotalVision technology to trace defects to their root cause, optimizing production quality and efficiency. Looking to upgrade your Web Inspection System? PAPERTECH offers a cost-effective upgrade by replacing cameras and processing cards with advanced matrix or linescan models while retaining or upgrading to energy-efficient WebLED lighting. Featuring non-proprietary technology and AI-powered defect analysis, WebInspector® enhances paper quality control across all grades.
Superior technology, developed for papermakers
iSTOP+™
iSTOP+™ is the industry’s first non-marking defect detection solution, eliminating the need for ink or lasers for a cleaner, more efficient process. Successfully deployed in multiple tissue mills, it enhances OEE by reducing paper breaks, improving winder stability and enabling faster defect response. By eliminating contact markers, iSTOP+™ lowers quality costs, minimizes consumables and reduces maintenance and spare parts expenses. With significant cost savings and a rapid return on investment, it is poised to become the industry standard.
QualityVision and EmbossingAnalyzer
QualityVision and EmbossingAnalyzer can be integrated into Papertech’s tissue solutions, providing unmatched quality assessment during the converting process. QualityVision measures embossing and print quality online, ensuring products meet the highest standards before reaching the market. This precise quality control enhances product reliability and strengthens brand reputation, giving manufacturers a competitive edge. Meanwhile, EmbossingAnalyzer’s offline measurement capabilities further elevate quality control, enabling manufacturers to optimize both line efficiency and product quality.
Comprehensive and customizable systems
Papertech designs specialized machine vision systems tailored to each client’s needs. Its TotalVision system delivers precise defect detection and web break analysis, ensuring seamless integration and optimal performance. Whether it’s a fully integrated cabinet or a portable solution, Papertech provides reliable, high-performance technology. Through pre-engineering and ongoing support, the company maximizes system effectiveness and longevity.
